Fabrication of super-hydrophobic nickel film on copper substrate with improved corrosion inhibition by electrodeposition process

Inspired by the famous “lotus effect”, we have fabricated the super-hydrophobic surfaces with nickel film on copper substrates using a one-step electrodeposition method. By adjusting processing time, water contact angle of as-prepared surfaces can reach as high as 160.3 ± 1.5° with small rolling angle of 3.0 ± 0.5°, showing excellent super-hydrophobicity. After the deposition of nickel coating, the pristine copper surfaces became much rough with packed cauliflower-/thorn-like clusters. This unique surface texture contributed to trapping large amount of air and forming the air cushion underneath the water droplet, which can prevent the liquids contacting the copper substrate. The examination of surface chemical compositions implied that the deposited super-hydrophobic coating consisted of nickel crystals and nickel myristate. In this research, the formation mechanism of the electrodeposited super-hydrophobicity was extensively explained based on the analyses of surface texture and surface chemistry. Moreover, the corrosion resistance of the as-fabricated super-hydrophobic surface was estimated by the potentiodynamic polarization tests as well as the electrochemical impedance spectroscopy (EIS) measurements. The results demonstrate that the super-hydrophobic nickel coating showed excellent corrosion inhibition in simulated seawater solution. The existence of the super-hydrophobic coating could be regarded as a barrier and thus provide a perfect air-liquid interface that inhibits the penetration of the corrosive ions. This facile and effective method of electrodeposition process offers a promising approach for mass production of super-hydrophobic surfaces on various metals

Insights into the wettability transition of nanosecond laser ablated surface under ambient air exposure

Super-hydrophobic surfaces are attractive due to self-cleaning and anti-corrosive behaviors in harsh environments. Laser texturing offers a facile method to produce super-hydrophobic surfaces. However, the results indicated that the fresh laser ablated surface was generally super-hydrophilic and then gradually reached super-hydrophobic state when exposed to ambient air for certain time. Investigating wettability changing mechanism could contribute to reducing wettability transition period and improving industrial productivity. To solve this problem, we have studied the bare aluminum surface, fresh laser ablated super-hydrophilic surface, 15-day air exposed surface, and the aged super-hydrophobic surface by time-dependent water contact angle (WCA) and rolling angle (RA), scanning electron microscopy (SEM), 3D profile and X-ray photoelectron spectroscopy (XPS). The origins of super-hydrophilicity of the fresh laser ablated surface are identified as (1) the formation of hierarchical rough structures and (2) the surface chemical modifications (the decrease of nonpolar carbon, the formation of hydrophilic alumina and residual unsaturated atoms). The chemisorbed nonpolar airborne hydrocarbons from air moisture contributed to the gradual super-hydrophobic transition, which can be proved by the thermal annealing experiment. Particularly, to clearly explore the wettability transition mechanism, we extensively discussed why the laser-induced freshly outer layer was super-hydrophilic and how the airborne hydrocarbons were chemisorbed. This work not only provides useful insights into the formation mechanism of laser ablated super-hydrophobic surfaces, but also further guides industry to effectively modify surface chemistry to reduce wettability transition period and rapidly produce stable and durable super-hydrophobic surfaces. [Abstract copyright: Copyright © 2018. Published by Elsevier Inc.

Wrinkling behaviour of annular graphynes under circular shearing load using molecular dynamics simulations

Graphyne, a novel carbon allotrope, is a two-dimensional lattice of sp2+sp1 hybridization-type carbon atoms, similar to graphene. The initiation and development of wrinkles in single-layer graphynes (α-, β-, γ-, and 6, 6, 12-graphyne) subjected to in-plane circular shearing are investigated. In comparison with graphene, wrinkle pattern and profile characterization in relation to wave number, wavelength and amplitude of graphynes are extensively explored using classic molecular-dynamics (MD) simulations. Unlike graphene, the wave numbers of graphynes increase with increasing rotational angles; the wavelengths reduce correspondingly. The amplitudes show an increasing trend, with some local drops when the rotational angles increase. The drops occur as the positions of the wave numbers increase. Graphynes have superior fracture properties to graphene, despite the densities of graphynes being far lower. The fracture rotational angles depend on the percentages of acetylenic linkages in the graphyne structures: the more acetylenic linkages, the larger the fracture rotational angles. Meanwhile, acetylenic linkages also affect the bond length strains of the graphynes during the wrinkling process. The influences of the temperature on the fracture rotational angles are also examined to obtain further insights into the mechanical properties of such kinds of carbon allotropes. The achieved results can be used as guidelines for the wrinkling control and potential applications of graphynes

Lithography-induced hydrophobic surfaces of silicon wafers with excellent anisotropic wetting properties

In recent years, hydrophobic surfaces have attracted more and more attentions from many researchers. In this paper, we comprehensively discussed the effects of specific parameters of microstructures on the wetting properties by using the theoretical models, the effects of microstructures on two-dimensional anisotropic properties and the water droplet impact experiment. Firstly, the relationships between the CAs and variable parameters were explored after the formula derivation for three various patterns. Then three different patterns were fabricated successfully on the silicon wafers by lithography technology and the effects of microstructures (including LWD parameters and interval parameters) on surface wettability were studied based on the theoretical research. After that, the effects of microstructures on two-dimensional anisotropic properties were also studied. Finally, the water droplet impact experiment was carried out and the viscoelastic properties were simply investigated. Our research proposed a potential method for fabricating hydrophobic surfaces with excellent anisotropic properties. This method may be widely used in a variety of academic and industrial applications in the future

Laser-based sensing, measurement, and misalignment control of coupled Linear and angular motion for ultrahigh precision movement

This paper presents a novel methodology for position and orientation (pose) measurement of stages used for micro/nano positioning which produce coupled motions with three planar degrees of freedom (DOF). In the proposed methodology, counter-rotation of the entire mechanism prevents the misalignment of the measurement beams within a laser-interferometry-based sensing and measurement technique. To detect such a misalignment, a sensing strategy constructed around a position sensitive diode has been developed. A feedforward-feedback compound controller has been established to provide the necessary counter-rotation input to reduce the misalignment error. Experimental validation has been conducted through the measurement of the workspace of a three-DOF planar micro/nano positioning stage. Experimental results demonstrate the capability of the technique to provide combined linear/angular measurement

Modelling the cutting forces in micro-end-milling using a hybrid approach

This paper presents the development of a cutting force model for the micro-end-milling processes under various cutting conditions using a hybrid approach. Firstly, a finite element (FE) model of orthogonal micro-cutting with a round cutting edge is developed for medium-carbon steel. A number of finite element analyses (FEA) are performed at different uncut chip thicknesses and velocities. Based on the FEA results, the cutting force coefficients are extracted through a nonlinear algorithm to establish a relationship with the uncut chip thickness and cutting speed. Then, the cutting force coefficients are integrated into a mechanistic cutting force model, which can predict cutting forces under different cutting conditions. In order to account for the cutting edge effect, an effective rake angle is employed for the determination of the cutting force. A comparison of the prediction and experimental measured cutting forces has shown that the developed method provides accurate results

Development of a passive compliant mechanism for measurement of micro/nano-scale planar three DOF motions

This paper presents the design, optimization, and computational and experimental performance evaluations of a passively actuated, monolithic, compliant mechanism. The mechanism is designed to be mounted on or built into any precision positioning stage which produces three degree of freedom (DOF) planar motions. It transforms such movements into linear motions which can then be measured using laser interferometry based sensing and measurement techniques commonly used for translational axes. This methodology reduces the introduction of geometric errors into sensor measurements, and bypasses the need for increased complexity sensing systems. A computational technique is employed to optimize the mechanism’s performance, in particular to ensure the kinematic relationships match a set of desired relationships. Computational analysis is then employed to predict the performance of the mechanism throughout the workspace of a coupled positioning stage, and the errors are shown to vary linearly with the input position. This allows the errors to be corrected through calibration. A prototype is manufactured and experimentally tested, confirming the ability of the proposed mechanism to permit measurements of three DOF motions

Torsional properties of Boron Nitride nanocones with different cone heights, disclination angles and simulation temperatures

The torsional properties of single-walled boron nitride (BN) nanocones at different cone heights, disclination angles and simulation temperatures have been investigated using molecular dynamics (MD) simulation. The simulation results indicate that the torque and average potential energy decrease with the increasing cone height and disclination angle, and the failure torsion angle increases with the increasing cone height and disclination angle. For different simulation temperatures, the torsional behavior of BN nanocones at higher simulation temperature is more serious and earlier to reach a failure point, the maximum torque and average potential energy of the system decrease with the increasing simulation temperature. For different loading rates, the failure torsion angle decreases with the increasing loading rate, so the fracture of BN nanocone occurred earlier with higher loading rate. Therefore, the cone height, disclination angle, simulation temperature and loading rate are considered to be four main influencing factors for the torsional properties of the BN nanocones

Modification of wetting property of Inconel 718 surface by nanosecond laser texturing

Topographic and wetting properties of Inconel 718 (IN718) surfaces were modified via nanosecond laser treatment. In order to investigate surface wetting behavior without additional post treatment, three kinds of microstructures were created on IN718 surfaces, including line pattern, grid pattern and spot pattern. From the viewpoint of surface morphology, the results show that laser ablated grooves and debris significantly altered the surface topography as well as surface roughness compared with the non-treated surfaces. The effect of laser parameters (such as laser scanning speed and laser average power) on surface features was also discussed. We have observed the treated surface of IN718 showed very high hydrophilicity just after laser treatment under ambient air condistion.And this hydrophicility property has changed rapidly to the other extreme; very high hydrophobicity over just about 20 days. Further experiments and analyses have been carried out in order to investigate this phenomena. Based on the XPS analysis, the results indicate that the change of wetting property from hydrophilic to hydrophobic over time is due to the surface chemistry modifications, especially carbon content. After the contact angles reached steady state, the maximum water contact angle (WCA) for line-patterned and grid-patterned surfaces increased to 152.3 1.2° and 156.8 1.1° with the corresponding rolling angle (RA) of 8.8 1.1° and 6.5 0.8°, respectively. These treated IN718 surfaces exhibited superhydrophobic property. However, the maximum WCA for the spot-patterned surfaces just increased to 140.8 2.8° with RA above 10°. Therefore, it is deduced that laser-inscribed modification of surface wettability has high sensitivity to surface morphology and surface chemical compositions. This work can be utilized to optimize the laser processing parameters so as to fabricate desired IN718 surfaces with hydrophobic or even superhydrophobic property and thus extend the applications of IN718 material in various fields

A novel voice coil motor-driven compliant micropositioning stage based on flexure mechanism

This paper presents a 2-degrees of freedom flexure-based micropositioning stage with a flexible decoupling mechanism. The stage is composed of an upper planar stage and four vertical support links to improve the out-of-plane stiffness. The moving platform is driven by two voice coil motors, and thus it has the capability of large working stroke. The upper stage is connected with the base through six double parallel four-bar linkages mechanisms, which are orthogonally arranged to implement the motion decoupling in the x and y directions. The vertical support links with serially connected hook joints are utilized to guarantee good planar motion with heavy-loads. The static stiffness and the dynamic resonant frequencies are obtained based on the theoretical analyses. Finite element analysis is used to investigate the characteristics of the developed stage. Experiments are carried out to validate the established models and the performance of the developed stage. It is noted that the developed stage has the capability of translational motion stroke of 1.8 mm and 1.78 mm in working axes. The maximum coupling errors in the x and y directions are 0.65% and 0.82%, respectively, and the motion resolution is less than 200 nm. The experimental results show that the developed stage has good capability for trajectory tracking